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Reliable connections for industry and maintenance

Reliable connections for industry and maintenance

Pneumatic couplings are the interface between hoses, pipes, and devices. They determine how quickly a system can be converted, how securely the compressed air is held, and how smoothly the system operates. FESTO relies on tailor-made technology for industrial applications. Every component is designed and manufactured with precision.

Klefinghaus offers you the complete range: from simple quick couplings to multiple connections for complex systems. You get durable components that are easy to connect, reliable, and compatible with your existing system. We also support you in selection, replacement, and installation.

Coupling socket + coupling plug

Coupling socket + coupling plug

Quick-release coupling for standard applications without safety function.

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KM multiple plug couplings

KM multiple plug couplings

Ideal for applications with multiple lines.

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Multiple connections ZK

Multiple connections ZK

Reliable connections for complex systems.

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FESTO products for pneumatic couplings

FESTO products for pneumatic couplings

Quick connection, reliable sealing, and flexibility at all times—that's what the couplings in the FESTO range stand for. Whether push-in couplings, rotary couplings, or versions with check valves: each variant meets specific requirements in everyday industrial use.
The right hoses complete the system. They deliver compressed air safely to its destination and remain dimensionally stable even under constant movement. Adapters ensure that everything fits together – regardless of the thread type or connection format.

Related products and services

Plug connectors, T-pieces, and screw connections allow you to set up a compressed air system with precision. All components interlock technically and remain reliably tight even under continuous load. Klefinghaus also offers a wide range of accessories. Flexible hoses in various materials, adapters for special connections, and expert advice help you plan your system correctly from the outset.

What are pneumatic couplings?

Pneumatic couplings connect components in a compressed air system—for example, hoses, tools, or valves. They ensure that lines can be disconnected and reconnected quickly, safely, and without leaks. This is important in systems that are regularly modified or serviced. Depending on the design, the couplings have integrated valves. These open automatically when the coupling is closed and stop the air flow immediately when disconnected. This keeps the pressure in the system stable and prevents air loss.

Advantages for industrial applications

In industry, everything has to run quickly, safely, and reliably. Pneumatic couplings contribute to this. They are easy to operate, speed up changeovers, and prevent unnecessary energy loss. Their robust design reliably withstands high pressures, vibrations, and dirt. Even in heat, cold, or continuous use, they remain tight and work precisely. Those who frequently change tools or need to react flexibly benefit in particular: pneumatic couplings make changing tools or lines quick and easy.

What are pneumatic couplings

The most important advantages at a glance:

Quick changeover

Couplings reduce downtime and simplify maintenance or retrofitting.

Tight connection

They prevent leaks and keep the operating pressure stable.

Compatibility

Versions are available for many connection types, hose sizes, and media.

Long service life

High-quality materials such as stainless steel or nickel-plated brass ensure stability under harsh conditions.

Safety

Check valves protect against pressure loss during disconnection.

Wide range of applications

Whether in automotive manufacturing, food production, or mechanical engineering—wherever compressed air is used, couplings ensure smooth operations.

Lower operating costs

Less pressure loss means less energy consumption. And that saves money.

Types of pneumatic couplings and their areas of application

Quick couplings: When speed is of the essence

In systems with frequent tool changes or mobile devices, every second counts. Quick couplings make changing tools particularly easy. They can be operated with one hand and disconnect or connect a line in no time at all – without the need for tools.
Integrated check valves ensure that no compressed air escapes when disconnecting. At the same time, the system remains safe and leak-proof. Whether for maintenance work, on construction sites, or in automotive assembly: wherever connections need to be disconnected frequently, quick couplings save time and effort.

Multiple couplings: Multiple lines with a single click

When multiple media are transported simultaneously, a solution is needed that connects everything. Multiple couplings combine several lines in a single housing. This saves space, simplifies installation, and prevents connection errors.
Each line can be clearly identified, for example by color coding or labeling. This type is ideal for machines with many pneumatic functions, such as in packaging technology, robot arms, or in food and pharmaceutical industry systems.

Multiple connections: For complex systems with high demands

Some applications require a particularly high degree of precision and safety. Multiple connections are designed for precisely such cases. They connect many lines simultaneously in a modular system. The design is robust, durable, and designed for high loads. At the same time, the modules can be easily replaced or expanded as needed. This makes them the ideal solution in automation, on test benches, or in sensitive manufacturing areas such as electronics or aviation.

What to consider when selecting a pneumatic coupling

What to consider when selecting a pneumatic coupling

For a coupling to work reliably, it must be precisely matched to the application. This applies not only to the pressure in the system, but also to the medium flowing through the line, the environment in which the connection is used, and the connection size. In the food industry, for example, different requirements apply than in mechanical engineering. Temperatures, vibration loads, and contact with chemical substances also play a role.

FESTO offers couplings for a wide range of conditions—from hygienic applications to use in harsh industrial environments. Careful selection ensures stable and durable connections, saves energy, and prevents leaks.

How to proceed with your selection

The first step is to consider what the coupling needs to do. This includes what media will be used, how high the pressure is, and how large the lines are. The next step is to decide on the right type. A quick coupling is suitable for frequent changes, while a multiple coupling is suitable for several lines in a confined space. If you operate complex systems, a multiple connection is a better choice.

The material must also be right. Stainless steel withstands aggressive substances and is suitable for sensitive processes. Brass is a solid all-round solution. Plastic scores points for its low weight and low cost. It is also crucial that the coupling fits existing hoses and connections. In many industries, proof of standards or certifications is also required. If you are unsure, you should seek advice from Klefinghaus. This will allow you to clarify early on which coupling is suitable for your system.

Function and advantages of common coupling types

Quick couplings are the right choice when lines change frequently or tools are exchanged regularly. They save time and simplify handling. Multiple couplings connect several lines at once. They help to save space and clearly structure connections. Multiple connections are intended for systems that are particularly complex or safety-critical. They can be constructed in a modular fashion and adapted at any time.

Installation and maintenance of pneumatic couplings

How to install couplings correctly

The reliability of a connection in everyday use is determined during installation. Before installation, all components should be clean and undamaged. Hoses and lines must be free of cracks or contamination so that the sealing surfaces grip properly. The coupling itself should also be undamaged and fit the connection size exactly. When screwing in, it is sufficient to tighten the coupling by hand. Applying too much force can damage the seal or impair its function. If necessary, the connection can be additionally secured with a suitable sealant. Be sure to depressurize the system before connecting it to avoid injury and damage. A short test is recommended after installation. Slowly increase the operating pressure and check that everything remains tight.

Installation and maintenance of pneumatic couplings

Important maintenance and replacement information

Couplings only remain reliably sealed if they are checked and cleaned regularly. It is particularly important to take a close look at systems where lines are changed frequently. Check for material deposits, surface damage, and visible corrosion.
As a rule, it is sufficient to check the couplings every three to six months. Carefully cleaning the coupling and removing any dirt will ensure that it continues to work properly. Minor damage can be detected early on before it develops into a major problem.

Seals should not be overlooked either. They are among the components that are subject to the most stress. If they are porous or show cracks, they should be replaced immediately. If the clutch itself shows signs of damage, loses pressure, or makes unusual noises, replacement is also advisable. Good documentation of all maintenance steps helps to plan intervals and avoid errors. In addition, train your staff so that everyone knows what to do. This is the only way to keep the system safe and efficient in the long term.

Contact and consultation – take advantage of our expertise

Are you planning a new system or would you like to expand an existing one? We can help you select the right pneumatic coupling, check technical requirements, and deliver the necessary components quickly and reliably. We are happy to assist you. Write to us or give us a call. Together, we will find the right solution for your system.

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